Air Force Aircraft Components Hydraulic Test Equipment

Air Force Aircraft Components Hydraulic Test Equipment

Air Force Aircraft Components Hydraulic Test Equipment

MILITARY AIRCRAFT COMPONENTS TEST BENCHES

Hydraulics International, Inc.*, Chatsworth, Calif., is being awarded a $22,348,042 fixed-price, indefinite-delivery/indefinite-quantity contract for the A/F27T-12 hydraulic component test stand.  This contract provides for the procurement of three pilot production units of the main hydraulic console, one pilot production of the pump and motor test console, one pilot production hydraulic fluid cooling system vapor cycle, one pilot production hydraulic fluid cooling system non-vapor cycle and the associated testing, technical and logistics data, and training.  Work will be performed in Chatsworth, Calif., and is expected to be completed in August 2018.  Contract funds will not expire at the end of the current fiscal year.  This contract was competitively procured under an electronic request for proposals as a small business set-aside; two offers were received.  The Naval Air Warfare Center Aircraft Division, Lakehurst, N.J., is the contracting activity (N68335-12-D-0023). Date: August 07, 2012 US Department of Defense

(http://www.fbodaily.com/archive/2012/08-August/10-Aug-2012/FBO-02831090.htm)

(http://www.veteranstoday.com/2012/08/07/u-s-department-of-defense-contract-awards-148/)

UNIVERSAL AIRCRAFT COMPONENT TEST STAND for Jumbo Jets including next generation Jumbo, Boeing B787, Airbus A380, A350 etc. and Hydraulic Components fitted on both Military Aircraft & Helicopter.

A/F27T-12 replaces A/F27T-10

The model JEHA MARK IV or HCT-12 (A/F27T-12) is newly designed to perform all functional and operational tests of new  generation commercial aircraft hydraulic and pneumatic components including (and not limited to) actuators and control valves, from both large and   mid-size body aircrafts. Optional P&MTC (Pump and Motor Test Console) provides capability of testing pump and motor and can be added to JEHA MARK IV or HCT-12 (A/F27T-12) at any time if required to expand the testing capability.

Navy Components Hydraulic Test Equipment

COMMERCIAL AIRCRAFT COMPONENTS TEST BENCHES

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Air Force Ground Support Equipment
F35 Air Force Ground Support EquipmentOR     jsf
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Air Force Ground Support Equipment
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New
Air Force Ground Support Equipment
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081013-100, JSF Production Electric Unit
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PORTABLE HYDRAULIC TEST STAND FOR F-35 or JSF
P/N: 081013-100
Electric Motor Driven, Dual Independent System
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081013-100
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Test Medium : Hydraulic fluid, MIL-H-83282, MIL-H-5606  or  as specified by customer when ordering.
Flow Rate Capacity: 24 GPM at 4000 PSI, 16 GPM at 5000 PSI per system or 48 GPM at 3000 PSI and 32 GPM at 5000 PSI combined.
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A highly efficient purification system removes moisture, particulate, & dissolved gases from aircraft, test stand, & external hydraulic fluid.

                                                                                                      Purification System

                                                           Contaminant removal : 55 gallon of hydraulic fluid in 5 hours

                                                                              Water : From 1000 to less than 200 PPM

                                                                   Chlorinated solvents: From 400 to less than 100 PPM

                                                        Air and gas: 100% dissolved air removal, 98% (by volume) removal

                                                        Particulate: Cleanliness level equal to or better than NAS 1638 class 3

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New
UTHTS Air Force Ground Support Equipment
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PORTABLE HYDRAULIC TEST STAND FOR F-35 or JSF
P/N: 081218-100
Diesel Engine Driven, Dual Independent Systems
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081218-100
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Test Medium: Hydraulic fluid, MIL-H-83282, MIL-H-5606, or as specified by customer when ordering.
Flow Rate Capacity: 24 GPM at 4000 PSI, 16 GPM at 5000 PSI per system or 48 GPM at 3000 PSI and 32 GPM at 5000 PSI combined.
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A highly efficient purification system removes moisture, particulate, & dissolved gases from aircraft, test stand, & external hydraulic fluid.

                                                                                                      Purification System

                                                           Contaminant removal : 55 gallon of hydraulic fluid in 5 hours

                                                                              Water : From 1000 to less than 200 PPM

                                                                   Chlorinated solvents: From 400 to less than 100 PPM

                                                        Air and gas: 100% dissolved air removal, 98% (by volume) removal

                                                        Particulate: Cleanliness level equal to or better than NAS 1638 class 3

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V22 Air Force Ground Support Equipment
 A1
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PHTS V-22 Air Force Ground Support Equipment
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PHPS-98612E Air Force Ground Support Equipment
  Microsoft PowerPoint - PHPS-98612E
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98612-100
P/N: 98612-100
NSN: 4920-01-491-0153
Electric Motor Driven
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Test Medium:  Hydraulic fluid, MIL-H-83282, MIL-H-5606, or as specified by customer when ordering.
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Flow Rate Capacity:  55 GPM at 3000 PSI, 32 GPM at 5000 PSI, or 20 GPM at 6000 PSI
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A highly efficient purification system removes moisture, particulate, & dissolved gases from aircraft, test stand, & external hydraulic fluid.
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Purification System

                                                             Contaminant removal : 55 gallon of hydraulic fluid in 5 hours

                                                                              Water : From 1000 to less than 200 PPM

                                                                   Chlorinated solvents: From 400 to less than 100 PPM

                                                   Air and gas: 100% dissolved air removal, 98% (by volume) removal

                                                   Particulate: Cleanliness level equal to or better than NAS 1638 class 3

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PORTABLE HYDRAULIC TEST STAND FOR V-22 OSprey
PHPS-000850-D
PHPS-000850-D
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000850-100to     PEjOCrfp
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P/N: 000850-100 to P/N: 111025-100
(Diesel Engine changes from TIER 2 to TIER3)
NSN: 4920-01-491-0152
Diesel Motor Driven

Test Medium:  Hydraulic fluid, MIL-H-83282, MIL-H-5606, or as specified by customer when ordering.

Flow Rate Capacity: 55 GPM at 3000 PSI, 32 GPM at 5000 PSI, or 20 GPM at 6000 PSI.

A highly efficient purification system removes moisture, particulate, & dissolved gases from aircraft, test stand, & external hydraulic fluid.

Purification System

                                                           Contaminant removal : 55 gallon of hydraulic fluid in 5 hours

                                                                              Water : From 1000 to less than 200 PPM

                                                                   Chlorinated solvents: From 400 to less than 100 PPM

                                                        Air and gas: 100% dissolved air removal, 98% (by volume) removal

                                                        Particulate: Cleanliness level equal to or better than NAS 1638 class 3

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 F16 Air Force Ground Support Equipment

Air Force Ground Support Equipment
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UHTS
                                                                                            New
F16 UHTS
including T-50, F-4, F-5, F-18, C-130, C-17, C-5, MiG29, Su-30, A400M, F-2A, F-2B, F-CK-1, Rafael, Gripen, Hawk, Eurofighter, Transport Aircraft & Helicopter etc
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HII ’s new generation of Universal Hydraulic Test Stand (UHTS) with the latest state-of-the-art features and components. UHTS utilizes a high resolution LCD Display HMI (Human Machine Interface)  with resistive touch screen for operation and monitoring of UHTS System and functions. HII is currently on Contract with USAF to build UHTS.  Accepted in-service by USAF for supporting their F-16 and can be used to support any transport or fighter aircraft or helicopter in their inventory.
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UHTS (F16)
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UNIVERSAL HYDRAULIC TEST STAND FOR F-16
P/N: 101198-100, NSN: 4920-01-591-9361RN (Model: A/M27T-16)
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Electric Motor Driven, Dual Independent System including integral Hydraulic Purification System (HPS)
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101198-100
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Model: A/M27T-16 Replacing MK-3A & 040499-100
Test Medium: Hydraulic fluid, MIL-PRF-83282, MIL-PRF-5606 and MIL-PRF-87257
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Flow Rate Capacity:

One System: 53   GPM at 3000 PSI, 40   GPM at 4000 PSI, 32   GPM at 5000 PSI per system

Two System: 106   GPM at 3000 PSI, 80   GPM at 4000 PSI, 64   GPM at 5000 PSI Or   combined

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UHTS comes with an integral   built Hydraulic Purification System (HPS) that provides continuous cooling,   filtering moisture and to remove hydraulic fluid particulates, water,   chlorinated solvents, absorbed air & gases removal from hydraulic fluid.   Keeping hydraulic fluid clean and eliminates the need of changing     hydraulic fluid for a long period of time. HPS work in a very   cost-effective way to minimize hydraulic fluid usage, minimize hazardous   waste disposal needs, reduce deployment foot print and sharply   reduce   hydraulic maintenance and associated costs.

Purification     Performance

1)       Contaminant   removal: 55 gallon of hydraulic fluid in 5 hours.

2)       Water:    From   1000 to less than 200 PPM.

3)       Chlorinated   solvents:    From 400 to less than 100 PPM.

4)       Air   & Gas: 100% dissolved air removal, 98% (by   volume) removal.

5)       Particulate:   Cleanliness level equal to or better than   NAS 1638 class 3.

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                                                                UHTS F16 Diesel
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UNIVERSAL HYDRAULIC TEST STAND FOR F-16
P/N: 101197-100. NSN: 4920-01-592-075RN (Model: A/M27T-17)
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Diesel Engine Driven, Dual Independent Systems including integral Hydraulic Purification System (HPS)
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101197-100
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Model: A/M27T-17 replacing MJ-2A & 040489-100
Test Medium: Hydraulic fluid, MIL-PRF-83282, MIL-PRF-5606, MIL-PRF-87257
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Flow Rate Capacity:

One System: 53   GPM at 3000 PSI, 40   GPM at 4000 PSI, 32   GPM at 5000 PSI per system

Two System: 106   GPM at 3000 PSI, 80   GPM at 4000 PSI, 64   GPM at 5000 PSI Or   combined

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UHTS comes with an integral   built Hydraulic Purification System (HPS) that provides continuous cooling,   filtering moisture and to remove hydraulic fluid particulates, water,   chlorinated solvents, absorbed air & gases removal from hydraulic fluid.   Keeping hydraulic fluid clean and eliminates the need of changing     hydraulic fluid for a long period of time. HPS work in a very   cost-effective way to minimize hydraulic fluid usage, minimize hazardous   waste disposal needs, reduce deployment foot print and sharply   reduce   hydraulic maintenance and associated costs.

Purification Performance

1)  Contaminant removal: 55 gallon of hydraulic fluid in 5 hours.

2)  Water:   From  1000 to less than 200 PPM.

3)  Chlorinated   solvents:  From 400 to less than 100 PPM.

4)  Air   & Gas: 100% dissolved air removal, 98% (by   volume) removal.

5)  Particulate:  Cleanliness level equal to or better than NAS 1638 class 3.

New
Air Force Ground Support Equipment

UHTS is set-up with Instruments capability to be verified by an inexpensive Instrument Verification Set (IVS) within 15 minutes minimizing UHTS downtime and cost. All readings on UHTS are shown on high resolution LCD Display & Engine Performance Module.  NO GAUGES including Transducers or Flowmeters are required to be removed for calibration.  IVS can be connected directly  to UHTS to verify that Transducers & Flowmeters are within acceptable accuracy.  IVS is certified and traceable to NIST.

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F16 HPU
including F-4, F-5, F-18, C-130, C-17, C-5, MiG29, Su-30, F-2A, F-2B, F-CK-1, Rafael, Gripen, Hawk, Eurofighter, Transport Aircraft & Helicopter etc
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MK-3A
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PORTABLE HYDRAULIC TEST STAND FOR F-16
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Model: Mk-3A being replaced by UHTS
Electric Motor Driven, Dual Independent System
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MK-3A
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NSN: 4920-00-528-8780 and 4920-00-045-7543
Test Medium: Hydraulic fluid, MIL-H-5606, MIL-H-83282, Skydrol 500 A and B, or as specified by customer when ordering.
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Flow Rate Capacity:

One System: 35   GPM at 3000 PSI, 15 GPM at 5000 PSI

Two System: 70 GPM (35 GPM/system at 3000 PSI), 30 GPM (15 GPM/system at 5000 PSI) Or combin

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MJ2A
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PORTABLE HYDRAULIC TEST STAND FOR F-16
MJ-2A
P/N 070515-100
Diesel Engine Driven, Dual Independent Systems
2000 units sold
Test Medium: Hydraulic fluid, MIL-H-5606, MIL-H-83282, Skydrol 500 A and B, or as specified by customer when ordering.
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Flow Rate Capacity:

One System: 35   GPM at 3000 PSI, 15 GPM at 5000 PSI

Two System: 70 GPM (35 GPM/system at 3000 PSI), 30 GPM (15 GPM/system at 5000 PSI) Or combine

This Model is OBSOLETE and replaced by UHTS

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F15 Air Force Ground Support Equipment

F15 HPU

F15

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New
UTHTS Air Force Ground Support Equipment
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HII ’s new generation of Universal Triple Hydraulic Test Stand (UTHTS) with the latest state-of-the-art features and components. UTHTS utilizes a high resolution LCD Display HMI (Human Machine Interface)  with resistive touch screen for operation and monitoring of UTHTS System and functions. HII is currently on Contract with USAF to build UTHTS.  Accepted in-service by USAF for supporting their F-15.
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UHTS (F16)
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UNIVERSAL TRIPLE HYDRAULIC TEST STAND FOR F-15 (UTHTS)
P/N: 120756-100, NSN: 4920-01-615-3563RN
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Electric Motor Driven, Triple Independent System  including integral Hydraulic Purification System (HPS)
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120756-100
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Replacing: AM-27T-2A, NSN: 4920-01-044-5926 and NSN: 4920-00-903-2271
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Test Medium: Hydraulic fluid, MIL-PRF-83282, MIL-PRF-5606 and MIL-PRF-87257
Flow Rate Capacity: 35 GPM at 3000 PSI, 30 GPM at 4000 PSI or 25 GPM at 5000 PSI per system or combined.
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UTHTS comes with an integral   built Hydraulic Purification System (HPS) that provides continuous cooling,   filtering moisture and to remove hydraulic fluid particulates, water,   chlorinated solvents, absorbed air & gases removal from hydraulic fluid.   Keeping hydraulic fluid clean and eliminates the need of changing     hydraulic fluid for a long period of time. HPS work in a very   cost-effective way to minimize hydraulic fluid usage, minimize hazardous   waste disposal needs, reduce deployment foot print and sharply   reduce   hydraulic maintenance and associated costs.

Purification     Performance

1)       Contaminant   removal: 55 gallon of hydraulic fluid in 5 hours.

2)       Water:    From   1000 to less than 100 PPM.

3)       Chlorinated   solvents:    From 400 to less than 100 PPM.

4)       Air   & Gas: 100% dissolved air removal, 98% (by   volume) removal.

5)       Particulate:   Cleanliness level equal to or better than   NAS 1638 class 3.

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F15 UTHTS (PN 120755-100)
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UNIVERSAL TRIPLE HYDRAULIC TEST STAND FOR F-15 (UTHTS)
P/N: 120755-100, NSN: 4920-01-615-6002RN
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Diesel Engine Driven, Triple Independent Systems  including integral Hydraulic Purification System (HPS)
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120755-100
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Replacing: TTU-228/E1B, NSN: 4920-01-143-1203 and NSN: 4920-01-587-7129
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Test Medium: Hydraulic fluid, MIL-PRF-83282, MIL-PRF-5606 and MIL-PRF-87257
Flow Rate Capacity:  35 GPM at 3000 PSI, 30 GPM at 4000 PSI or 25 GPM at 5000 PSI per system or combined.
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UTHTS comes with an integral   built Hydraulic Purification System (HPS) that provides continuous cooling,   filtering moisture and to remove hydraulic fluid particulates, water,   chlorinated solvents, absorbed air & gases removal from hydraulic fluid.   Keeping hydraulic fluid clean and eliminates the need of changing     hydraulic fluid for a long period of time. HPS work in a very   cost-effective way to minimize hydraulic fluid usage, minimize hazardous   waste disposal needs, reduce deployment foot print and sharply   reduce   hydraulic maintenance and associated costs.

Purification  Performance

1)  Contaminant   removal: 55 gallon of hydraulic fluid in 5 hours.

2)  Water:  From  1000 to less than 100 PPM.

3) Chlorinated   solvents: From 400 to less than 100 PPM.

4) Air & Gas: 100% dissolved air removal, 98% (by volume) removal.

5) Particulate:  Cleanliness level equal to or better than   NAS 1638 class 3.

New
Air Force Ground Support Equipment

UTHTS is set-up with Instruments capability to be verified by an inexpensive Instrument Verification Set (IVS) within 15 minutes minimizing UTHTS downtime and cost. All readings on UHTS are shown on high resolution LCD Display & Engine Performance Module.  NO GAUGES including Transducers or Flowmeters are required to be removed for calibration.  IVS can be connected directly  to UTHTS to verify that Transducers & Flowmeters are within acceptable accuracy.  IVS is certified and traceable to NIST.

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AM27T-2 (Triple)
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PORTABLE TRIPLE HYDRAULIC TEST STAND FOR F-15
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P/N: 99430-100, NSN: 4920-01-044-5926
Portable Hydraulic Test Stand, Triple System
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99430-100
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Model: AM27T-2A
Test Medium: Hydraulic fluid, MIL-H-5606 or MIL-H-83282
Flow Rate Capacity: Single System: 35 GPM at 3000 PSIG, 20 GPM at 4000 PSIG, or 15 GPM at 5000PSIG
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Two System: 70 GPM (35 GPM/system) at 3000 PSIG, 40 GPM (20 GPM/system) at 4000 PSIG, or 30GPM (15 GPM/system) at 5000 PSIG Three System: 105 GPM (35 GPM/System) at 3000 PSI, 60 GPM (20 GPM/System) at 4000 PSI or 45 GPM (15 GPM/System) at 5000 PSI
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Air Force Ground Support Equipment
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040489-100

Helicopter (Hydraulic Test Stands / Carts / Rigs)

PORTABLE HYDRAULIC POWER SUPPLY

Diesel Engine Driven

P/N: 040489-100 replacing MJ-2A

Test Medium:  Hydraulic fluid:

MIL-H-83282, MIL-H-5606, or as specified by customer when ordering.

Flow Rate Capacity:

32 GPM at 3000 PSI, 22 GPM at 5000 PSI

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040499

Electric Motor Driven

P/N: 040499-100 replacing MK-3A

Test Medium: Hydraulic fluid, MIL-H-83282, MIL-H-5606, or as specified by customer when ordering.

Flow rate Capacity: 40 GPM at 3000 PSI, 25 GPM at 5000 PSI

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HIP-D-1

Hydraulic, Diesel Engine Driven P/N 93176-100 NSN

Portable Hydraulic Power Supply.

Diesel Engine Driven

Single System, Model: HIP-D-1

Test Medium: Hydraulic fluid, MIL-H-5606/MIL-H-83282

or as specified by customer on order

Flow and Pressure Rating: 10 GPM @ 3,000 PSI

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MK-19D
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MK-19D

Portable Hydraulic Power Supply

Diesel Engine Driven,

Dual System, Model: MK-19D

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Test Medium: Hydraulic fluid, MIL-H-5606/MIL-H-83282
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/MIL-H-87257, NATO H-515/NATO H-537/NATO H-538
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Flow and Pressure rating: 0 – 21 GPM at 3,000 PSI,
                                          0 – 22 GPM at 140 PSI
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HIP-D-2-HPU
Air Force Ground Support Equipment

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Portable Hydraulic Power Supply

Diesel Engine Driven

Single System, Model: HIP-D-2-HPU

Test Medium: MIL·H-5606, MIL-H-83282
or as specified by customer on order
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Flow and Pressure rating: 25 GPM at 3,000 PSI
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HIP-E-2Z-1

A proven Unit used to support Bombardier’s Aircraft.

Air Force Ground Support Equipment

Portable Hydraulic Power Supply

Electric Motor Driven

Dual System, Model: HIP-E-2Z-1

Test Medium: MIL-L-7808, MIL·H-5606, MIL-H-83282
or as specified by customer on order
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Flow and Pressure rating: 24 GPM at 3,000 PSI,
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AM27T3

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Air Force Ground Support Equipment

Portable Hydraulic Power Supply

Electric Motor Driven

Single System, Model: A/M27T-3
P/N: 88177-100, NSN: 1730-00-541-8529
Size: 24″wide, 37 1/4″ high and 56″ long

Medium: MIL·H-5606, MIL-H-83282

or as specified by customer on order

Flow and Pressure Rating: 6 GPM at 3,000 PSI, 4 GPM at 5,000 PSI

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AM27T-7

A?M27T-5

NSN: 4920-01-110-0705 (Diesel Engine Driven)

Dual System, Model: A/M27T-5

Medium: MIL·H-5606, MIL-H-83282

or as specified by customer on order

Flow and Pressure Rating:

Low Pressure Boost: 25 GPM at 55 PSI, 2,500 RPM

High Pressure: 20 GPM at 3,000 PSI, 10 GPM at 5,000 PSI, 2,500 RPM

Size: 50 3/4″wide, 50 high and 83 3/4″ long

A/M27T-7

NSN: 1730-00-541-8529  (Electric Motor Driven)

Dual System, Model: A/M27T-7

Medium: MIL-H-83282 or as specified by customer on order

Flow and Pressure Rating:

Low Pressure Boost: 25 GPM at 55 PSI, 3,520 RPM

High Pressure: 20 GPM at 3,000 PSI, 10 GPM at 5,000 PSI, 3,520 RPM

Size: 50 3/4″wide, 49 high and 83 3/4″ long

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USAF Hydraulic Purification System
100033-100
P/N: 100033-100 * NSN: 4330-01-587-5425
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100033-100, Air Force Purifier 115 VAC (US Air Force Standard Hydraulic Fluid Purifier)
connected to either MK-3A or MJ-2A
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Removes:
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1) 100% free water .
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2) Dissolved water to less than 100  ppm .
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3) 100% entrained gases .
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4) 98% of dissolved gases
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5) Particulate contamination to produce a cleanliness level of NAS Class 3.
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Dual Power Driven: Diesel Engine Driven or operates on household power supply.
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  Towable at 20 mph max. over improved roads.

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